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Built My Own Exhaust System

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Built My Own Exhaust System
Old July 14th, 2007, 08:39 AM   #1
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Built My Own Exhaust System

I had a lot of 3" tubing and mandrel bends left over from past projects so I decided to build my own 3" exhaust system for the snake. I tried this when I had my '97 GTS but quickly gave up. Trying to do this on your back with the car on floor jacks just doesn't work. Having a two post lift makes all the difference in the world though!

The system consists of "Belanger like" headers (made by someone else), no cats, Dynomax 6" round welded Ultra-Flo mufflers, and polished stainless tips. I retained all the factory hangers. There are no clamps, everything is TIG welded, and I flanged the rear section so everything can be easily removed. It may not be pretty but it's functional, strong, and sounds pretty good I think. No leaks, no codes. It also came in 5 lbs lighter than the factory cat & 2 1/4" Snake Oyl catback/muffler delete system that was on the car when I bought it.

Here's a video sound clip: Exhaust Video









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'99 Black/Cognac GTS
'97 Red/Black Stripe GTS - sold

Silver State In '09!!!


Last edited by Back In Black : July 14th, 2007 at 10:19 AM.
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Old July 14th, 2007, 09:00 AM   #2
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Sweet, It's great to see more people going the DIY route. Congrats!


Sounds mean. Big props!



If you have time, try to put a X-over in the rear. In "should" make a little more power. From what I understand (rumors) it does great things for the sound too.
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Old July 14th, 2007, 09:48 AM   #3
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Last edited by HP : July 15th, 2007 at 06:30 PM.
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Old July 14th, 2007, 09:59 AM   #4
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Nice job





Quote:
Originally Posted by Disturbed View Post



If you have time, try to put a X-over in the rear. In "should" make a little more power.
Nope. WAY to far back to do anything for power. Sound is all.
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Old July 14th, 2007, 10:10 AM   #5
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This is truly beautiful work!!

Congratulations!

Jay K.
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Old July 14th, 2007, 10:18 AM   #6
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Congrats - nothing like doing it yourself!
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Old July 14th, 2007, 11:15 AM   #7
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that system looks awesome, and I bet you saved a ton of money.
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Old July 14th, 2007, 11:56 AM   #8
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Thanks guys, I appreciate it!
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Old July 14th, 2007, 07:31 PM   #9
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Awesome job! I know it's hard piecing it all together
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Old July 14th, 2007, 08:12 PM   #10
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thats pretty much what my exhaust system consists of....but add the HF cats and an x-pipe in back.

and mine is 3" from front to back.
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Old July 14th, 2007, 08:53 PM   #11
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Quote:
Originally Posted by plumcrazy View Post
thats pretty much what my exhaust system consists of....but add the HF cats and an x-pipe in back.

and mine is 3" from front to back.


You only have mufflers on the side?
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Old July 14th, 2007, 08:53 PM   #12
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Mine system is all 3" with bellinger's race mufflers in the rear, no cats.
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Old July 14th, 2007, 09:37 PM   #13
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Sweet, i'm thinkin of exhaust and headers as well.
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Old July 14th, 2007, 09:48 PM   #14
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Looks good
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Old July 14th, 2007, 09:48 PM   #15
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Sounds good. You did a good job on the Audio of that as well. I've got stock exhausts on my '97 GTS now, and have a set of Bellangers upstairs that I'm debating whether to sell them or put them on.
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Old July 14th, 2007, 10:58 PM   #16
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Keith

Looks great. If you want to get the rest of the system coated like the headers let me know. If anyone else is interested in a set of those headers you can PM me.
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Old July 15th, 2007, 05:06 AM   #17
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Quote:
Originally Posted by Disturbed View Post
You only have mufflers on the side?

yeah, bellangers,HF's,muffler in the sills,x-pipe and out the back....thats all.

I love the sound. i've had the muffler delete for a couple years now and love it.
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Old July 15th, 2007, 08:16 AM   #18
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Plum,


got any sound clips. When my video camera gets back, I'll get some vid and sound of my car doing a few 50-150 pulls.
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Old July 15th, 2007, 08:17 AM   #19
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Quote:
Originally Posted by plumcrazy View Post
yeah, bellangers,HF's,muffler in the sills,x-pipe and out the back....thats all.

I love the sound. i've had the muffler delete for a couple years now and love it.

Is the sound better with the mufflers in the side, or sitting in the back like mine. I have a feeling we have the same muffler, just not in the same place.
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Old July 15th, 2007, 10:15 AM   #20
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Very cool to see someone taking the DIY route. Sounds great too!
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