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Help, any advice on clutch install?

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Help, any advice on clutch install?
Old December 19th, 2004, 02:44 PM   #1
TRDSupra
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Help, any advice on clutch install?

Hello fellow Viper owners (feels good to be able to say that) :thumb:

I bought an 01 Viper GTS 2 days ago and need to replace the clutch on it, here's a thread with some info:

http://www.viperalley.com/showflat.p.../o/all/fpart/1

My question to you guys is this, are there any pitfalls to watch out for when doing a clutch job on a Viper? I have done clutches before but never on a Viper. Any advice from people that have done their own?

Another question, does the Viper have a dual mass flywheel? Is it worthwhile to do a lightened flywheel? I know they can rob torque, but considering the abundance of low end torque the Viper V10 produces I'm sure that's not much of a concern
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Re: Help, any advice on clutch install?
Old December 19th, 2004, 03:01 PM   #2
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Re: Help, any advice on clutch install?

You don't have to drop the tranny completely, and the alignment too that comes with the LUK kit is for a chebbie, not the Viper.


I'd check the flywheel very closely for wear, heat, stress cracks...and if you need to replace it too, call one of the tuners and get a brand new take off cheap...
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Re: Help, any advice on clutch install?
Old December 19th, 2004, 04:40 PM   #3
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Re: Help, any advice on clutch install?

Quote:
Originally Posted by Snake Bitten
You don't have to drop the tranny completely, and the alignment too that comes with the LUK kit is for a chebbie, not the Viper.


I'd check the flywheel very closely for wear, heat, stress cracks...and if you need to replace it too, call one of the tuners and get a brand new take off cheap...
But if you do, it will make it much easier in the long run. Are you sure you need a clutch? My first one went out at 37K miles. How many miles do you have on the 01? I would get a turkey bayster(sp) and suck out all the fluid, replace it with what you want and bleed it a couple times. Then drive it. Normally when the clutch goes, it will start to release at the top of the pedal position.

If you do, get a manual and go step by step, but remove the trans from the bellhousing then pull off the bellhousing. The clutches I have gotten had the proper alignment tool in the box(31 spline I believe). I have the Aluminum flywheel, I can't really tell a difference. Your flywheel will probably have marks that look like hotspots. My 96 did and I just took an orbital with a 120 grit and roughed it up. Worked like a champ after that. Either case, good luck :thumb: :thumb: :thumb:
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Re: Help, any advice on clutch install?
Old December 19th, 2004, 06:01 PM   #4
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Re: Help, any advice on clutch install?

Snake, 99RT, thanks for the advice! The clutch is definitely toast The car has 30K miles. I think the disc "fell apart".

I'll flush the fluid with new DOT 4. Is it ok to use DOT 4 instead of DOT 3 (what the cap for the clutch reservoir calls for)?

Quote:
Originally Posted by 99 RT/10
Quote:
Originally Posted by Snake Bitten
You don't have to drop the tranny completely, and the alignment too that comes with the LUK kit is for a chebbie, not the Viper.


I'd check the flywheel very closely for wear, heat, stress cracks...and if you need to replace it too, call one of the tuners and get a brand new take off cheap...
But if you do, it will make it much easier in the long run. Are you sure you need a clutch? My first one went out at 37K miles. How many miles do you have on the 01? I would get a turkey bayster(sp) and suck out all the fluid, replace it with what you want and bleed it a couple times. Then drive it. Normally when the clutch goes, it will start to release at the top of the pedal position.

If you do, get a manual and go step by step, but remove the trans from the bellhousing then pull off the bellhousing. The clutches I have gotten had the proper alignment tool in the box(31 spline I believe). I have the Aluminum flywheel, I can't really tell a difference. Your flywheel will probably have marks that look like hotspots. My 96 did and I just took an orbital with a 120 grit and roughed it up. Worked like a champ after that. Either case, good luck :thumb: :thumb: :thumb:
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Re: Help, any advice on clutch install?
Old December 19th, 2004, 07:02 PM   #5
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Re: Help, any advice on clutch install?

It is actually easier to remove the bell housing then drop the trans. Real tight, removing the bell housing gives more room to manipulate the trans.
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Re: Help, any advice on clutch install?
Old December 19th, 2004, 08:43 PM   #6
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Re: Help, any advice on clutch install?

Get a manual before starting. You'll need torque specs and other special instructions. Be sure to change out the hydraulic release bearing assembly. It also helps to have a 3 ft. extension for those top transmission bolts. Removing the hydraulic hose couplings from the release assembly can be a pain. It usually requires a special tool.

http://www.clutchcityonline.com/dodge_viper.htm
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Re: Help, any advice on clutch install?
Old December 21st, 2004, 08:31 AM   #7
TRDSupra
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Re: Help, any advice on clutch install?

Dans, Texas, thanks for the replies!

I will let everyone know how this goes
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Re: Help, any advice on clutch install?
Old December 21st, 2004, 11:50 AM   #8
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Re: Help, any advice on clutch install?

Have this number handy, 914-763-3136. Chuck Tator is always willing to help! :thumb: :thumb:
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Re: Help, any advice on clutch install?
Old December 21st, 2004, 12:40 PM   #9
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Re: Help, any advice on clutch install?

Quote:
Originally Posted by TRDSupra
Dans, Texas, thanks for the replies!

I will let everyone know how this goes

One last thing, don't install the disc backwards Sadly I have seen it done and it will fit.
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