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The "official" get my damn car back on the road thread. Condensed version. ab's diar

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Old June 17th, 2007, 12:31 PM   #61
silvergts1998
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Just a few pictures from yesterday.

I bought these mushroom polishers and they worked great at polishing the velocity stacks. Smoother the surface the faster the air can travel and less turbulence. It probably won't make a huge difference, but heck..like I said..details! details!

















more to come.
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Old June 17th, 2007, 12:46 PM   #62
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Adam - great work

Thanks for all you have done to my Viper.
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Old June 17th, 2007, 01:20 PM   #63
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Looks great, I know you said you want to give up somedays but hang in there, you will be more then impressed I'm sure when it all comes together in the end.
Nice work silver.
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Old June 17th, 2007, 03:45 PM   #64
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silvergts1998 is definately a better person than you are with 438 pointssilvergts1998 is definately a better person than you are with 438 pointssilvergts1998 is definately a better person than you are with 438 pointssilvergts1998 is definately a better person than you are with 438 pointssilvergts1998 is definately a better person than you are with 438 points
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Here's a few more from this afternoon. I am done for the weekend. I am starting to feel the jet lag from traveling. So more next week.



I started to put the valve covers on and the oil breather box.





































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Old June 17th, 2007, 03:45 PM   #65
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Enjoy! I will post more later.
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Old June 17th, 2007, 06:11 PM   #66
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HEY!!

WTH!!

I was readin' here!



(It's kinda lookin' forward to the end of the book only to find out that the pages were ripped out!)

Adam,

Your work is spectacular!!

Jay K.
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Old June 19th, 2007, 09:34 AM   #67
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Nice work!
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Old June 19th, 2007, 11:18 AM   #68
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im beggining to get addicted to this thread. I find my self checking it every time im on the internet hoping you did more. Get to work!

Awsome work. Cant wait to see it all put back in the car!
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Old June 21st, 2007, 09:04 AM   #69
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Can't wait to see how it runs! My guess, better than ever!
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Old June 24th, 2007, 03:36 PM   #70
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Today I didn't get too much done. I have very little time these days because of work. It's keeping me very busy, but I got something done today and saved myself a bundle. Doing a little is better than nothing at all!

I must have lost my heat shield for my passenger side axle that covers the rubber boot from the headers. It must have fallen off. I looked up the part # and Lamborghini wanted over $350 for the simple heat shield. Now I am a distrubutor of Lamborghini parts and can get great pricing for myself or anyone on here, but even at my cost it was still too much for me to eat. So I decided to make my own part.

Here is the diagram of the part in question. It's part number#8






I took the original heat shield and made a copy of it. I used the original as a mold.







I put wax paper on it so that way it would release the part I am making.




Here is the fiberglass resin I just mixed in the bowl.




Fiberglass matting I am going to use.




Cutting small squares to layer on the mold.





Putting a layer of fiberglass on the original part.

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Old June 24th, 2007, 03:37 PM   #71
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First layer on.








Putting on multiple layers





Five total layers








Put another layer of wax paper on top to press out all the air bubbles and air pockets. Then I let it cure for a few hours.





After it cured, I peeled off the wax paper.





here is the finished product after it cured. I took the original shield and traced it on the new piece.






I then cut it with my air saw.



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Old June 24th, 2007, 03:37 PM   #72
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After I cut out the piece. Now it's starting to look like a heat shield.










Nice and thick!







Here it is after I painted it with 1200 degree paint. I need to drill it and put the bracket on it. Then it's done! Didn't come out too bad for my first time. More to come later. I want to get this car back on the road before the end of July. I will be getting my pinion gear lashed this week. After that is done, it will be going back together pretty quickly.

Thanks for all the nice comments.

Last edited by silvergts1998 : June 24th, 2007 at 04:00 PM.
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Old June 24th, 2007, 05:36 PM   #73
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DIY at it's best, lots of good general tips in this thread that serve as reminders if someone decides to do this with their own car depending what it is.
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Old June 24th, 2007, 09:40 PM   #74
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Quote:
Originally Posted by silvergts1998 View Post
Today I didn't get too much done. I have very little time these days because of work.


Well, it's real simple then. You are just going to have to quit your job.

Some of us here are reading intently on this and don't need to be inconvenienced by you going to work.


Great looking project. Must be a major labor of love, not many can say they have dismantled and reassembled a Lamborghini.
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Old June 25th, 2007, 04:15 PM   #75
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Quote:
Originally Posted by silvergts1998 View Post
Here it is after I painted it with 1200 degree paint. I need to drill it and put the bracket on it. Then it's done! Didn't come out too bad for my first time. More to come later. I want to get this car back on the road before the end of July. I will be getting my pinion gear lashed this week. After that is done, it will be going back together pretty quickly.

Thanks for all the nice comments.

Fab looks great. How effective will the painted fiberglass be as opposed to the original aluminum(?) heat shield?


Also, what's the deal with those rubber half-moon gaskets? Seems like an engineering joke to promote oil leaks.
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Old June 25th, 2007, 08:00 PM   #76
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thanks for posting a thread that is worth reading.

Impressed is putting it mildly...
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Old June 26th, 2007, 08:19 PM   #77
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Thanks Jason!

I enjoy the write ups!
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Old June 26th, 2007, 09:37 PM   #78
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